Roger Bullivant Limited / AmcoGiffen

Using John Lawrie Tubulars’ repurposed tubular products and bespoke procedures saved this project 555.54 tonnes CO₂e. That’s a 97.21% saving over the production of new prime steel products.

Project Summary

Our valued client Roger Bullivant Limited (RBL) North East region was approached by AmcoGiffen to provide vital engineering works to support the existing Yarm Viaduct. This historic Grade II listed structure completed in the mid-19th century, serves as a critical railway link over the River Tees. Spanning 43 majestic arches, this iconic structure has played a vital role in the UK’s rail infrastructure.

Steel transverse beams were strategically placed through the existing brickwork piers which were supported by piled reinforced concrete caps. John Lawrie Tubulars Steel Piles were installed using the Jack Down Piling Technique. This method was selected for its quiet and vibrationless installation process, significantly reducing the risk of disturbance to the existing structure, soil and surrounding community.

Working alongside AmcoGiffen, RBL’s team of specialist engineers installed tubular piles to execute the project within the required 16 week program while adhering to the highest safety and efficiency standards.

The successful installation of the works has strengthened the Viaduct’s foundations and has showcased not only RBL’s commitment to specialist engineering practices and historical preservation but also demonstrates how repurposed steel piling can be used in complex largescale infrastructure projects. As a result, the project ensured the continued service of this vital transportation link in the UK while minimising disruption to the local community.

Project Challenges

The project aimed to address the structural weaknesses of the viaduct’s foundations, necessitating the installation of 656, 178mm diameter Steel Tubular Piles to depths of up to 13 meters. The ground conditions were soft clays overlying sandstone meaning a steel pile solution was the best solution.

Benefits of using John Lawrie Tubulars Steel Tubulars

We asked RBL how they feel using our projects impacts their business, here’s what they said “Sourcing sustainable steel for our tubular piles from John Lawrie Tubulars supports Roger Bullivant Limited’s commitment to reducing our carbon footprint by 40% by 2030”.

They added that, “Sustainable steel lowers greenhouse gas emissions, aligns with evolving environmental regulations, and enhances our appeal to eco-conscious clients. It also improves cost efficiency through greener production methods and strengthens our reputation as a responsible and forward-thinking business. This approach not only helps us meet our sustainability goals but also positions us as a leader in delivering high-quality, environmentally friendly foundation solutions.”

RBL’s final comments were that, “John Lawrie Tubulars’ ability to deliver steel tubes quickly and efficiently kept our project on schedule without compromise.

The service was good, with clear communication and a proactive approach throughout. The steel tubes supplied were in line with the required specifications, ensuring the highest standards of quality. We couldn’t be more pleased with their support and professionalism.”